Shipium Blog

A Roadmap to Modern Ecommerce Fulfillment | Shipium

Written by Anurag Allena | July 14, 2025

Consistent, cost-effective delivery has become a strategic imperative in ecommerce. As consumer expectations rise and fulfillment networks grow more complex, operations leaders are under pressure to reduce costs, improve delivery speed, and maintain service levels — without overhauling existing systems.

Let’s break down how modern ecommerce fulfillment works, including core operation models, common challenges, and best practices you can apply for fast, predictable delivery.

Key highlights:

  • The ecommerce fulfillment process has five stages: receiving inventory, storage, order processing, shipping, and returns, each with specific cost and efficiency considerations.
  • Ecommerce fulfillment models like self-fulfillment, 3PLs, dropshipping, and hybrid approaches offer different benefits depending on order volume, delivery goals, and the operational complexity of your business.
  • Common fulfillment challenges include rising shipping costs, disconnected systems, and poor process visibility — all of which can limit delivery performance and inflate your operational expenses.
  • Shipium’s integrated fulfillment platform for ecommerce helps logistics teams reduce costs, automate key decisions like carrier selection, and consistently meet fast delivery SLAs without replacing their existing systems.

What is ecommerce fulfillment?

Ecommerce fulfillment is the end-to-end process of delivering an online order to a customer, covering everything from receiving inventory to shipping products and handling returns. This part of the ecommerce supply chain is where the promises made on the product page meet the operational reality of logistics.

What do businesses have to gain from streamlined ecommerce order fulfillment processes?

Streamlined ecommerce order fulfillment processes directly affect customer satisfaction, retention, and your bottom line. If your fulfillment process is slow, inaccurate, or unreliable, it breaks the trust you’ve built through marketing, product quality, and brand experience.

According to McKinsey, 85% of consumers won’t buy from a retailer again after a poor delivery experience. That means one missed delivery window, a late package, or an inefficient return process can permanently damage a customer relationship.

The ecommerce order fulfillment process also plays a central role in managing operational costs and conversion rates. Delays, stockouts, and inefficient workflows add cost and complexity. Conversely, a smart, connected fulfillment system reduces parcel spend, improves delivery speed, and streamlines the entire order management process.

What are the types of ecommerce fulfillment models?

Selecting the right ecommerce fulfillment model is a strategic decision since each approach carries different trade-offs in terms of cost, control, scalability, and service levels. What works for a startup or direct-to-consumer (DTC) brand may not support the needs of an omnichannel retailer or enterprise with multiple fulfillment nodes.

Here are the four most common types of ecommerce fulfillment models that logistics teams evaluate — each with different implications for performance and adaptability.

1. Self-fulfillment

In the self-fulfillment model, retailers manage every aspect of the order lifecycle in-house — from inventory storage and picking to packaging and shipping. This approach gives logistics leaders the most control over operations, carrier contracts, and customer experience. It's also the most resource-intensive. You need robust warehouse management systems (WMS), trained staff, and the infrastructure to handle peak volume and returns at scale.

Self-fulfillment may be viable for high-margin products, tightly controlled brand experiences, or companies with existing warehouse infrastructure. However, it introduces high operational complexity, especially as order volumes grow or channel mix expands. 

According to the U.S. Census Bureau, ecommerce sales in the first quarter of 2025 alone reached $300.2 billion, accounting for 16.2% of total retail sales. That level of volume creates intense pressure on fulfillment operations. Managing fulfillment internally at that scale requires advanced systems, real-time visibility, and continuous optimization to stay cost-effective and responsive.

2. Third-party fulfillment

Third-party logistics (3PL) providers offer warehousing and fulfillment services on behalf of retailers. This ecommerce fulfillment model is ideal for brands looking to scale without investing in physical infrastructure.

But outsourcing fulfillment introduces complexity. If not properly integrated, 3PLs can become data silos or introduce latency into the shipping workflow

Successful logistics teams maintain tight control through service-level agreements (SLAs), platform integrations, and real-time performance data.

3. Hybrid fulfillment

The hybrid fulfillment model combines multiple approaches, such as in-house operations for high-margin or regional SKUs and third-party providers for broader DTC distribution. This model allows logistics leaders to align cost, speed, and capacity across fulfillment nodes and channels, but it also introduces coordination challenges.

Each ecommerce fulfillment node may follow different sets of rules for service levels, carrier availability, packaging standards, and cutoff times, which is why businesses need to select the right order fulfillment services and the technology to orchestrate them. Logistics teams risk fragmented operations and rising costs without intelligent routing and centralized data. 

Modern ecommerce fulfillment software like Shipium can integrate with your existing systems to optimize carrier selection, enforce business rules, and maintain consistent delivery SLAs across fulfillment paths, without requiring you to replace your current stack.

4. Dropshipping

Dropshipping is an ecommerce fulfillment model where retailers sell products stored, packed, and shipped directly by suppliers or manufacturers.

While this ecommerce fulfillment strategy isn’t new, it became more popular in the early 2010s as a low-risk model for DTC startups.

For logistics leaders at larger retailers, however, dropshipping is often used as a supplemental strategy rather than a primary fulfillment model, since it comes with trade-offs: 

  • Limited visibility
  • Slower shipping speeds
  • Inconsistent packaging
  • Minimal control over carrier performance, especially for last-mile delivery

Understanding the ecommerce order fulfillment process

Efficient ecommerce fulfillment requires a precise balance between delivery speed and cost control. As customer expectations for fast shipping increase, so does the risk of margin erosion from inefficient workflows or excessive reliance on expedited services. Each stage of the fulfillment process — from inventory receipt to returns — must operate in sync to meet SLAs and protect profitability.

This optimization level requires investing in integrated systems, process standardization, and automation that enables real-time decisions for enterprise retailers.

Let’s break down the five key stages in the ecommerce order fulfillment process, focusing on the operational levers that drive speed and efficiency at scale.

1. Inventory receiving

Inventory receiving sets the pace for every other operation downstream. If shipments arrive late, mislabeled, or without documentation, it slows fulfillment, creates stockouts, and drives up costs.

To keep things moving, logistics teams rely on tools like Advanced Shipment Notices (ASN), barcode scanning, and inbound scheduling systems that sync with their order management system (OMS) or WMS. The goal is to get products off the dock, verified, and ready for ecommerce order fulfillment with minimal friction.

2. Inventory storage

Once inventory arrives, it must be stored in a way that supports fast, accurate picking while keeping space and labor costs in check. Storage efficiency requires strategic decisions about how products are placed — balancing SKU velocity, size, and forecasted demand.

These are the most common storage models logistics teams rely on:

  • Static bin locations: Fixed product slots that simplify training and picking for consistent, high-volume SKUs. Best for stable catalogs and low-SKU turnover.
  • Dynamic slotting: Flexible assignments based on demand and volume trends. Ideal for fast-moving SKUs and fluctuating order patterns. 
  • Zone-based storage: Separated areas by product type, shipping method, or handling requirements. Useful for complex catalogs or multi-node setups where different workflows apply.

Smart inventory design improves the speed and accuracy of ecommerce product fulfillment while minimizing labor costs and reducing the risk of overstock or dead zones.

3. Order processing

Order processing includes the steps between receiving an order and preparing it for shipment, like picking, packing, and staging. This phase is where many fulfillment operations lose efficiency due to manual workflows, disconnected systems, or rigid business rules.

Advanced ecommerce fulfillment services like Shipium automate this stage through real-time order routing and batch label generation. The platform selects the optimal fulfillment node based on business rules, delivery promise, and inventory status, reducing latency and improving accuracy before the pick-and-pack process begins.

Intelligently orchestrate orders and shipments with our Fulfillment Engine.

4. Ecommerce shipping

Shipping is one of the highest-impact areas for controlling ecommerce fulfillment costs without sacrificing delivery performance.

Many retailers rely too heavily on expedited methods to meet customer expectations, which erodes margins. One of the core ecommerce shipping best practices is using data to drive smarter carrier decisions — selecting the lowest-cost service that still meets the delivery promise.

This strategy includes evaluating when standard shipping is fast enough, rather than defaulting to premium options. With real-time visibility into destination, carrier performance, and cutoff times, logistics teams can automate carrier selection based on business rules and SLAs. Platforms like Shipium enable this level of precision, helping retailers consistently hit targets while controlling cost.

Improve your carrier selection with Shipium’s automated, rules-based platform.

5. Returns processing

According to NRF, in 2024, retailers’ annual return rate reached 16.9%, up from the historical average of 13%. Online purchases were returned at a 21% higher rate than the overall average, and holiday returns spiked an additional 17%. 

These rising volumes introduce real operational strain. Reverse logistics adds complexity to warehouse flows, inventory systems, and customer support workflows.

Automation, smart restocking workflows, and integrated systems help recover margin and maintain post-purchase satisfaction.

What challenges exist in ecommerce product fulfillment?

Fulfilling ecommerce orders at scale is more complex than ever. Costs are rising across transportation, labor, and returns. Legacy systems often can’t coordinate inventory, carriers, and customer promises in real time. And as fulfillment networks expand, gaps in visibility and flexibility create delays, errors, and inconsistent delivery performance.

The most common ecommerce product fulfillment challenges retailers face today are:

Rising ecommerce fulfillment costs

Macro-environmental changes — like labor inflation, fuel surcharges, and packaging shortages — push ecommerce fulfillment costs higher across the board. 

To stay competitive, teams need to control costs at every step of the ecommerce fulfillment process by:

  • Using real-time data to route orders more efficiently
  • Avoiding overpaying for speed
  • Automating business rules 

Without that control, fast delivery becomes expensive, and margins suffer.

Keep learning: How to decrease shipping costs

Siloed systems and disconnected data

Many ecommerce fulfillment operations still run on disconnected systems. When the WMS, OMS, and carrier platforms don’t exchange data in real time, logistics operators face delays, errors, and incomplete information when processing customer orders. 

Shipium’s integration framework helps close these gaps by connecting frontend tools, internal systems, and backend platforms through a centralized layer. This system-wide coordination reduces manual effort and enables faster decision-making across every fulfillment stage.

Poor visibility across the ecommerce order fulfillment process steps

Lack of visibility across the ecommerce order fulfillment process steps leads to missed SLAs, shipping delays, and poor exception handling. When logistics teams can’t see what’s happening — from inventory allocation to last-mile delivery — they’re forced to react after problems occur.

To operate efficiently, logistics operators need centralized insight into how they process orders at each stage. That means tracking order status, node capacity, and carrier performance in real time. With full visibility, teams can anticipate disruptions, improve on-time delivery, and align fulfillment execution with customer expectations.

Shipium provides centralized visibility across the entire ecommerce fulfillment process. By consolidating real-time data from disparate systems, the platform gives operations teams a single source of truth to monitor performance, resolve exceptions, and proactively meet delivery promises at scale.

5 ecommerce fulfillment best practices for consistent delivery

For ecommerce brands, delivery consistency depends on making high-frequency, high-impact decisions in real time — from how inventory is positioned to how shipping orders are routed and executed.

Effective ecommerce fulfillment best practices for fast and predictable delivery include:

  1. Diversify fulfillment centers across regions to shorten last-mile distances and reduce transit time variability.
  2. Connect your OMS, WMS, and carrier systems to enable real-time order orchestration and reduce latency across fulfillment workflows.
  3. Monitor exceptions in real time to avoid SLA breaches. Early signals help logistics teams adjust before issues reach the customer.
  4. Use delivery performance data to refine rules and SLAs, rather than relying on static thresholds or outdated assumptions.
  5. Automate high-volume workflows like label generation, freight assignment, and tracking updates to reduce manual errors and improve throughput.

How to choose the best ecommerce fulfillment solutions

To choose the best ecommerce fulfillment solutions, businesses should consider long-term fit with their operational models, tech stack, and customer expectations.

Look for technology that supports omnichannel ecommerce fulfillment with modern functions, such as:

  • Automated carrier selection to optimize cost, speed, and SLA alignment
  • API-first architecture for easy integration with OMS, WMS, carriers, and storefronts
  • Support for multi-node fulfillment and dynamic order routing
  • Rules-based automation that reflects your business logic, not hardcoded defaults
  • Delivery promise accuracy backed by real-time transit and cutoff data
  • Granular visibility across all order stages, including exceptions and returns
  • Scalability to support peak volumes, new channels, and geographic expansion

See also: Supply chain solutions to add to your tech stack

Leverage Shipium’s ecommerce fulfillment software for an optimized process

Shipium helps operations teams modernize their ecommerce fulfillment workflows without replacing their entire tech stack. By connecting existing systems and automating key decisions — like order routing, carrier selection, and delivery promise enforcement — Shipium’s ecommerce fulfillment software improves your delivery speed, cost efficiency, and operational control.

That’s exactly how Saks OFF 5TH transformed its shipping strategy. The retailer moved from a single national carrier to a network of 12 diversified regional and national partners — all managed through the Shipium platform. As a result, nearly 50% of orders now arrive in three days or less, and customers see precise delivery dates at checkout instead of vague windows, boosting customer satisfaction while reducing costs.

Book a demo to see how Shipium can optimize your ecommerce fulfillment strategy, too.